What does a ceramic blanket do?
If you are looking for an item that will protect your equipment from the effects of the high-temperature operation, having a ceramic blanket is a must!
There is a guaranteed improvement in efficiency that one can observe in the long term.
Ceramic blankets also have excellent strength, which makes them able to protect your equipment.
Continue to browse this article as we mention what a ceramic blanket is, its properties, and how you can avoid its deformation.
What Is A Ceramic Blanket?
A ceramic blanket is known for its ability to provide exceptional handling strength in protecting high-temperature insulation applications.
They are binder-free and re needled. It offered in three standard grades such as the commercial, high purity, and zirconia grade.
These three are all lightweight and are thermally efficient materials.
They are known for having the advantage of complete resistance to thermal shock and low heat storage.
It also varies in dimensions, temperature settings, and different applications.
There are specific ceramic blankets, like those made from polycrystalline mullite wool, that do not have binders, additives, or shot content.
It is famous for being resistant to corrosive agents in both reducing and oxidising temperatures.
Ceramic blankets manufactured from this type of wool are highly specialised for equipment that require extreme temperatures.
Ceramic blankets made from wet wool are composed of inorganic bonding agents.
To retain its wet binder during shipping and storage, it placed in a transparent polyethene bag.
It manufactured for complex insulating shapes under high hot gas velocities.
Its outcome leads to flexible insulation that forms complex shapes and uses air dry to form a rigid, complex structure.
As time goes by, ceramic blankets aim to develop much broader applications with the help of innovation and technology.
If the production and usage are good in processing and preservation, the blanket will achieve the best high-temperature resistance performance.
What Does A Ceramic Blanket Do?
Ceramic blankets made of pure materials at a high temperature, which is the foundation for their insulation capacities.
Because of the following properties, it has become famous as a must-have material for manufacturing companies.
UK manufacturers do not use organic adhesives in ceramic blankets.
The surfaces are smooth because of the high temperatures used, which fuses the bonds of the material.
It allows the blanket to prevent the absorption of heat and resist high temperatures.
It can also absorb other impacts which are forceful such as sound or even projectiles.
Being light-weighted is another property of a ceramic blanket due to its fibrous construction.
The lightweight makes the blanket flexible and can easily adjust to the shapes and surface of the equipment that needs to be protected.
There is a ceramic fibre that can provide the needs for the required thickness and design.
It will base on the density of the fabric and the pressure it can withstand during its service life.
Aside from the previously mentioned properties, ceramic blankets also used in the United Kingdom for generators, furnaces, boilers, kilns, and turbines.
The blanket can also be cut up and attached as seals, insulators, or gaskets for specific purposes in smaller applications.
It is referred to as a do it all kind of material because it is heat resistant. It is also soundproof and projectile-proof.
The blanket provides little to no issue because of its property of being lightweight when installing.
It also provides the ideal insulation capacity in large and small applications or equipment.
These properties make a ceramic blanket admirable for any manufacturing company to acquire this and utilise its benefits.
How to avoid the deformation of a ceramic blanket?
Every material needs the proper way to keep and maintain its best quality to offer.
Deformation can happen on your ceramic blanket, but one can prevent it. As the saying goes, “prevention is better than cure.”
You need to reduce the moisture content of your ceramic blanket and reduce its weight by distributing it evenly.
Stack it horizontally and ballast after pressing. The ceramic blanket’s direction must be parallel to the substrate where there is less swelling direction.
It would be best to remember that the central portion should be loose when the blanket is already stuck.
To maintain the softness of the layer and improve hot-pressing conditions in production, you must reduce the amount of urea-formaldehyde resin.
Lastly, to save your ceramic blanket, the environment must be dry, not humid, and there is no water.
During rainy days, buildings tend to become watertight, and there is now water seepage which can keep the indoor environment dry.
If your ceramic blanket meets the water, it will deform because the hardness immediately becomes low.
Ceramic blankets have high strengths, excellent support force, and superior high-temperature performance.
However, what does a ceramic blanket do? It is usually required for high-temperature refractory products because it serves as protection.
There are many benefits and properties which are utilised by manufacturing companies.
It is heat resistant, light-weighted, and has multiple use capacities.
It would be best to keep in mind that ceramic blankets can be deformed, so it is essential to know how one can prevent them from maintaining their best performance.